e.j.payne

  • AUTOCLAVE GT series

    Autoclave for crazing test of glazed ceramic tiles, maximum
    sizes 350×365 mm or 550x650mm, according to UNI EN ISO
    10545-11, BSI standard.
    Laboratory instrument for the cracking test (micro-cracking of
    glaze) on tiles after water-steam, test by the use of a coloured
    substance over the glazed surface. The pressurized sampleholder
    is all made from stainless steel AISI-304 suitably insulated
    with rock-wool, while the supporting frame from steel,
    epoxy painted.
    Thanks to the programmable microprocessor the unit can carry
    out a serial of standardized cycles in conformity to UNI EN
    ISO 10545-11 norm but also custom-wanted cycles as the
    user may wish to do.

     

    General features:
    – Container made all stainless steel AISI-304
    – Working cycle standard program according to UNI EN ISO 10545-
    11 norm and personalized cycles.
    – Max working pressure: 11 bar (183.2º C)
    – Electrical heating with minimum inertia
    – Cooling by coil water controlled by a solenoid valve
    – Cover closing by means of hand small wheels and VITON gasket
    Net weight 130 kg.
    Supplied tests holding basket in AISI-304.

  • Differential Thermal Analysis DTA PT1600

    The DTA uses a dynamic measuring principle. This instrument will measure endothermal and exothermal heat flow between the sample and reference (enthalpy).
    In general these heat flows are characteristic of chemical or physical changes of the sample. The test sample and an inert reference material are heated simultaneously in the same atmosphere.
    Both the sample and reference material temperatures are measured with thermocouples.
    Then these 2 thermocouple output voltages are subtracted from one another. There suit is a low voltage signal which is proportional to the endothermal and exothermal reaction.
    Endothermic sample reactions absorb heat and exhibit a lower sample temperature when compared to the reference material.
    Exothermic reactions produce heat and exhibit a higher sample temperature when compared to the reference material.
    Options include operations in vacuum and inert atmospheres

  • FURNACES – High Temperature 1400°C, 1500°C & 1600°C Laboratory chamber furnaces (RHF)

    Maximum operating temperatures of 1400°C, 1500°C & 1600°C with chamber
    capacities of 3, 8, 15 & 35 litres. These furnaces are heated by powerful silicon
    carbide elements located on both sides of the chamber that ensure good thermal
    uniformity (silicon carbide elements can withstand the stress of everyday operation and provide good longevity).
    Hardwearing refractory brick in chamber entrance and hearth provide good resistance to abrasion whilst elsewhere, lightweight ceramic fibre insulation is used which ensures good energy efficiency and rapid heating. A vertical counterbalanced door keeps hot door insulation away from operator whilst a positive break door safety switch isolates the chamber from the power supply, when the door is opened.
    A double skinned construction allows convection air flow to cool the outer case,
    conforming to EN61010 safety standard Choice of PID controller or programmers Applications in general industry include sintering alumina, smelt trials and checking Al2O3 content in alumina. Applications in the ceramics industry include disintegration, testing and analysis of cement samples, refractory porosity tests, long term high temperature tests and firing & sintering of ceramic samples. Applications in the semi-conductor industry include annealing silicon, silicon carbide & nitride samples and solid
    state synthesis .

  • FURNACES – High Temperature 1700°C & 1800°C Laboratory chamber furnaces (HTF)

    The HTF is a range of chamber furnaces with maximum operating temperatures of 1700ºC or 1800°C, and chamber capacities up to 27 litres Powerful MoSi2 elements located on both sides of the chamber ensure good thermal
    uniformity and low thermal mass insulation and good element design is used to ensure energy efficiency and rapid heating.
    Electrically operated vertical doors keeps hot door insulation away from operator whilst positive break door safety switches isolates chambers from the power supply, when the door is opened Double skinned construction allows fanned air flow to cool the outer case Eight segment programmer and adjustable over temperature protection is fitted as standard, with options for other types
    Applications in general industry include sintering alumina, smelt trials and checking Al2O3 content in alumina Applications in the ceramics industry include disintegration, testing and analysis of cement samples, refractory porosity tests, long term high temperature tests and firing & sintering of ceramic samples.

  • General-purpose laboratory ovens, with a temperature range of 40 – 250°C.

    Design: The exterior is constructed from sheet steel finished in easy clean powder coated paint. The interior chamber is made from mild steel coated with aluminium (CLAD) with a stainless steel chamber available as on option. Fitted with fixed shelf runners and removable chrome plated wire grid shelves. The top vent is fitted with a clip to hold a mercury in glass thermometer. The vertical style units are fitted with the controls below the door and the horizontal
    style units with the controls fitted on the side are available from 75 litres upwards.
    Heating: Heated by incoloy sheathed elements; positioned below the chamber floor for natural convection units and fitted around the fan on the back or side wall of the chamber for mechanical convection units.
    Controls: The control systems comprise of a direct reading thermostat and overheat thermostat both with calibrated scales and tamper proof locks. They also include mains switch with indicator and heat and overheat indicators. Options include a microprocessor digital controller with LED display of temperature or an independent LED display for showing temperature on
    the thermostatically controlled units. All units supplied with digital controller must have fan circulation.

  • Impact Test Hammers

    One dual scale machine is now available for car-rying out impact tests according to A.S.T.M. test method C 368, the lower scale for bone china domestic tableware, and the heavier for carrying out tests on more robust ware (e.g hotelware).
    The impact tests are carried out on either glazed or unglazed samples at the centre of both flatware and hollow ware, at the rim of hollow ware, and edge chipping tests at the rim of flatware.
    The tests at the centre of the of the specimen are carried out to determine: (a) the magnitude of a blow that will be required to produce and initial fracture and (b) the amount of energy necessary to produce complete failure.

  • Laboratory Chamber Furnaces 1100°C & 1200°C Rapid heating laboratory chamber furnaces (RWF)

    The RWF range are very similar to the CWF range with maximum operating temperatures of 1100°C or 1200°C with chamber capacities of 5, 13 or 23 litres. They also incorporate extra powerful free radiating in the ceiling of the chamber ensuring good thermal uniformity
    Ideal for light to medium duty applications requiring good thermal response
    Applications in general industry include, ferrous metal heat treatments; annealing, hardening, tempering, stress relieving, and simulation of a larger industrial process, on a laboratory scale
    Applications in quality control include, testing of component materials or finished products
    Applications in tool making and maintenance include, heat treatment of metal tools and tool steels
    Applications in coatings manufacturing include, testing coatings for resistance to fire, and longevity testing of finished coatings

  • Laboratory Chamber Furnaces 1100°C Drop down door laboratory chamber furnaces (ELF)

    Maximum operating temperature of 1100°C, with a chamber capacity of 6 or 14 litres. Heat is provided by a powerful free radiating coiled wire elements on both sides of the chamber ensure good temperature uniformity, and construction is with rigidised low thermal mass insulation for rapid heating allowing the chamber to heat up to operating temperature in a quarter of the time of traditional “slab” designs Hard ceramic hearth provides robust base, which can be replaced in the event of spillage The drop down door can be used as shelf for loading/unloading, and a positive break door safety switch isolates chamber from power supply, when the door is opened A double skinned construction allows convection air flow to cool the outer case, to conform to EN61010 safety standard Ideal for light duty applications requiring good thermal response
    Applications in general industry include, ferrous metal heat treatments; annealing, hardening and tempering Applications in quality control include, testing of component materials or finished products Applications in coatings manufacturing include, testing coatings for resistance to fire, and longevity testing of finished coatings These models are not designed for ashing/burn-off purposes, please see separate data sheet.

  • Laboratory Kilns

    The updated versions of these kilns now include the following
    standard features on all models:
    Chamber capacities from 50 to 1250 litres (1.8 to 46 ft3)
    Choice of Efficient Low Thermal Mass Linings for firing to 1,300º C (FL range) or 1,350º C (FS range)
    Choice of plug in temperature controllers from the Microtech
    range of Microprocessor Temperature Controllers.
    Over temperature protection
    Spiral wound Heating Elements using High Grade Kanthal wire
    Electromechanical door safety interlock
    Sturdy pressed steel cabinet
    Two doors clamps for positive door sealing
    High gloss enamel finish
    Additional standard features on 680, 1000 and 1250 litre
    models
    Additional heating elements fitted to rear wall and door
    Two zone temperature control for excellent temperature distribution
    Automatic exhaust / cooling damper
    Fully programmable Temperature Controller TCS1 controlling both firing curve and Exhaust cooling damper.
    Kiln furniture sets can be supplied as standard sets, or as specialist sets to the customer’s requirement.

  • Large Capacity Ovens LCO/42H/DIG

    Of the same design as the smaller units these ovens offer a much larger
    capacity.
    The vertical style units have a single door, the horizontal style units are
    fitted with twin doors. The heating element in these ovens is placed in
    the side fan duct for all models except the 9H and 12H which have a
    base fan duct..

    All units have as standard a PID Microprocessor controller, with
    dual displays of set point and actual temperature that are autotuned
    to each individual unit to optimise the heat up, overshoot
    and control of temperature. The controller also has a 0—99
    hour process timer that can be selected for a fixed time period
    at a set point plus an 8 segment program with 4 ramps and 4
    dwell facility.
    The control panels are fitted on the side of each unit except the
    9H and 12H, which are fitted in the base.

  • Modulus of Rupture—MOR/5-TS

    Machines for Flexural Tests
    Indispensable for producers of ceramic floor and wall tiles when checking production processes and finished products. Can also be
    used by producers of sanitaryware, tableware and technical porcelain; in research labs, in Technical and University labs, and wherever
    it is necessary to determine the flexural breaking load of a large number of different raw materials, broken down into sizes that
    can be positioned on the machines.
    MOR/5-TS Series Electronic models
    Standardized devices for determining the flexural
    breaking load and modulus of green, or dried, or
    fired ceramic tiles.
    In accordance to the UNI EN ISO 10545-4 norm,
    and ASTM C648-84 (with accessory kit)
    Minimum tile size 10×10 cm.

  • Multi Chamber (Variable Gradient) Kilns – TG.3 / TG.6 XL / TG.9 Mk.III

    The new range of individual chamber temperature gradient kilns, The TG.3, TG.6 XL and the TG.9 Mk.III (pictured below) are unique in design as they offer the user the ability to set the top temperature to be achieved in each chamber. Hence the user is no longer constrained to a fixed gradient, as was the case with the traditional gradient kilns. Each chamber has its own thermocouple and electrical contactor that is linked back to the TC.S2 / TC.M2 microprocessor controller. This allows the user to program the firing cycle for one of the chambers (this will be the hottest chamber). The temperatures in the remaining chambers will then be set as differences in tem-perature.
    The TC.S2 / TC.M2 controller will allow up to able to store 99 programs with up to 99 segments per programme, and can simultaneously display the temperatures in three adjacent chambers.